Case study truck loading edible rapeseed oil filtration

2019-09-04

filtration-edible-oil-rapeseed

The Customer

The customer is producing rape seed oil (raffinated and hardened oil) for the Food Industry. Common production process with seed pressing, crude oil filtration via vertical pressure leaf filters (54V type) and a raffination step with filtration of bleaching earth via vertical pressure leaf filters (NVD1200-type). Finally a part of the oil is being hardened in a hydrogenation step with Ni-Cat. Ni-Cat is being filtered out by a cricketfilter.

The different end products are pumped via polishing filters (bag filters with filter bags) into storage tanks. From there the end products will be pumped into trucks. Required capacity to be able to load trucks in time is 70m³/h. The viscosities are moderate, approximately at 35-40mPas. The refined oil is being filtered at an ambient temperature of ca. 20-30°C while the hardened Oil has to be filtered at 90-100°C because at temperatures below 80°C the fluid starts to become distinctly more viscous and below 70°C it is already almost solid fat.

The Challenge

The customer often found remaining particles in their storage tanks due to accumulated impurities from pumps/ piping and other process equipment between the polishing filters and the storage tanks. Analysis of the content of impurities and also some claims from their customers forced them to look for a reliable filter system between the high capacity truck loading pumps with 70m³/h capacity and the trucks itself.

The Solution

Filtration Group Process Systems – amafilter – LFC Lochem designed, engineered and built 2 different types of tailor-made Multi Bag filter housings, each suitable for 6 filter bags. For the high-temperature application of the hardened rapeseed oil Filtration Group supplied steam jacketed housings. This included preparation for on-site installation of thermal insulation to give the customer the opportunity to keep the product temperature at 90-100°C.